August 02, 2017

Rus Sutaria @ Avia Intelligence Ltd

Aircraft Maintenance Reliability. Basics & other questions

An article by our Guest Blogger and Senior Reliability Trainer Rustom D. Sutaria of Avia Intelligence.

What is reliability?

  • It is the characteristic of an item, component, system or aircraft expressed by the probability that it will perform a required function in a stated environment for a stated period.
  • Where aviation is concerned: RELIABLILITY = DEPENDABILITY = STABLILITY
  • COMPONENTS, SYSTEMS or AIRCRAFT are:
  1. RELIABLE if they follow an expected law or behaviour (i.e. they function in the way they are designed)
  2. UNRELIABLE – if they depart from the expected law or behaviour (i.e. they DO NOT function in the way they were designed)
  • Reliability is also a function of probability of performing without failure.

What are the elements of Reliability?

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What do reliability engineers and departments have to deal with?

  • The accumulation of relevant aircraft/component maintenance data (Hours / Cycles / Failure modes / etc.)
  • The study, evaluation and life cycle management of this data;
  • Drawing conclusions & recommendation designed to manage the effectiveness of aircraft maintenance programme.

How is reliability typically measured or demonstrated?

Often measured as:

  • ONE minus probability of failure;
  • A measure of ‘Availability’

Is maintainability an important function of reliability?

  • Maintainability is intrinsically linked to Reliability…. like an old married couple!!!
  • Lack of maintenance programme effectiveness = loss of maintainability = loss of reliability.

Reliability Programme – Checklist:

Do you have the following reliability programme features or do you have the answers to these questions?

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What information should reliability be reporting on?

  • Indicators of the level of effectiveness of your Aircraft Maintenance Programme
  • Pilot Reports (PIREPS)
  • Engine Performance / In Flight Shut Downs
  • Technical Interruptions / Delays
  • Unscheduled Removals
  • Etc., as required by the operator & their regulator.

Other questions regarding reliability that need to be answered:

  • How is your reliability programme administered?
  • How do you manage competency within your reliability framework?
  • Are your reliability procedures delivering good results, or are they ineffective?
  • How do you manage external information sources?
  • Is your reliability data being applied effectively in support of the management of continuing airworthiness?
  • How you your procedures manage check findings in context of reliability?
  • Does your system of reliability manage repetitive defects in an effective manner?
  • What is in place regarding the evaluation, review and change of the reliability programme?
  • Do you have an alerting system that graphically demonstrates increasing rate of failure?

If you would like to arrange an EASA Compliant Reliability Training Course please email: office@sassofia.com or see www.sassofia.com for more details of how SAS may help you.