December 14, 2021

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CS 25 Structural – Crashworthiness Considerations – Introduced by Sofema Aviation Services (SAS) www.sassofia.com 

Using the Acronym – CREEP (occupant protection/survivability):

C = Container

R = Restraint

E = Environment

E = Energy absorption

P = Post-crash factors

Review of CS-25 Structural Crashworthiness Regulations

  • Minor crash landing (on land or on water)
  • Occupant (passengers, flight, and cabin crew) protection

o   Seats, berths, belts, harnesses, and attachments (CS 25.785)

o   Static load conditions (CS 25.561 plus flight/ground loads)

– Dynamic load conditions (CS 25.562)

– Structural aspects

– Injury criteria

  • Retention of items of mass (equipment, baggage, cargo, carry-on articles, APU’s, fuselage-mounted engines…) (CS 25.561, CS 25.787, CS 25.789) – Requirements to Meet :

o   No injury to occupants

o   No penetration of fuel tanks / lines, no fire / explosion

o   No blocking of escape facilities

o   Escape facilities (no jamming of doors) (CS 25.809)

  • Fuel tank crashworthiness

o   Prevention of fuel spillage (CS 25.963, CS 25.994)

o   Fuel tank pressures (separately in all directions)

  • Crash conditions:

o   Impact at 5 fps vertical velocity @ MLW

o   All gears retracted

o   Any one or any two (or more…) gears retracted

o   Sliding on the ground

o   With all gears retracted up to a yaw angle of 20 degrees

o   With any one or any two gears retracted with zero yaw angle

o   Abrasion / no unacceptable temperature rise should occur within the fuel tanks

o   Landing gear breakaway (25.721)

o   Engine pod (or pod plus pylon) breakaway (25.721)

  • Emergency equipment (such as CVRs and FDRs) (CS 25.1457, CS 25.1459)

“Planned” vs. “Unplanned” Ditching:

  • Planned Ditching:

o   Time to prepare (dump fuel, close outflow valves,…)

o   Minimize impact (lower forward and vertical velocity Vz, aircraft attitude)

o   Consideration of impact loads (Vz = 5 fps @ MLW)

o   Structural damage and flotation / buoyancy (evacuation time)

  • Unplanned Ditching:
  • – no time to prepare (e.g. runway overshoot)

o   Considered @ MTOW and critical c of g.

o   No consideration of impact loads or structural damage, only flotation / buoyancy (evacuation time)

Developments

Special Conditions (*) on Crashworthiness

  • To continue to address new / novel design features for CS-25 aircraft, such as:

o   Double deck configuration (A380)

o   Composite fuselage (A350, B787) => equivalency with existing metal designs

o   Evidence Indicates (service history, drop tests, and analysis) that, for conventional metallic aircraft structure, impacts can be survivable up to descent velocity of up to 30 ft/sec (Limit of Reasonable Survivability)

o   Need to consider the “CREEP” survivability criteria conditions in addition to CS-25 regulations

Next Steps

Follow this link to our Library to find & Download related documents for Free.

Sofema Aviation Services Sofema Online  provide EASA Regulatory Compliant and Vocational training including more than 20 courses specifically related to Part 21 / CS 25.

For details please see www.sassofia.com & www.sofemaonline.com or email team@sassofia.com

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Aircraft, aviation, fuel tank, SAS blogs, CS 25, Crashworthiness, Survivability, Emergency equipment, Occupant protection, Crash conditions